Wednesday, December 28, 2011

BestPrice Niagara Cutter CSD230 Carbide End Mill, Stub Length, TiN Coated, 2 Flutes, Double End, 5/16

BestPrice Niagara Cutter CSD230 Carbide End Mill, Stub Length, TiN Coated, 2 Flutes, Double End, 5/16"


The Niagara Cutter CSD230 TiN-coated carbide double-end square nose end mill with stub length has two flutes and a 30-degree helix angle for general-purpose applications. The two flutes have better chip-carrying capacity than end mills with more flutes. The stub length increases tool strength and makes it less likely to break in the material being machined. It is best used when depth of cut is shallow. The double-end design has cutting edges on both ends, allowing a new cutting surface to be substituted when the first shows wear, which doubles the tool’s life compared to single-end square nose end mills.

The general-purpose TiN coating combines stability at high temperatures with hardness for wear protection, increasing tool life and performance compared to uncoated end mills. (TiN is suitable for a range of materials, but TiCN or uncoated end mills are recommended for machining aluminum.) The carbide substrate is harder than high-speed or cobalt steel, making it more wear resistant at high speeds and providing longer tool life. The tool’s square end creates sharp, unrounded cuts. The center-cutting design has cutting teeth at the end of the tool, so it can be fed into the workpiece like a drill bit. The 30-degree helix angle supports general-purpose applications. It balances lower angles’ strong cutting edge for difficult-to-machine materials with higher angles’ increased cutting action. Cutting diameter tolerance is +0.000" to -0.002". The round shank accommodates a range of tool holders.

End mills are designed to remove material and create multi-dimensional shapes and profiles. They have cutting edges along the outside diameter and flutes that remove chips from the cutting area and allow cooling fluids to enter. If heat is not reduced effectively, the tool’s cutting edges will dull and additional material buildup can occur. The number of flutes can range from two to eight. Two-flute designs offer the most efficient chip removal, but more flutes provide a smoother finish. The shank is the end of the tool held in place by a tool holder or machine. Center-cutting end mills can create three-dimensional shapes and profiles, and make plunge cuts similar to a drill bit. Non-center-cutting end mills are for applications such as peripheral milling and finishing, but cannot make plunge cuts.

Niagara Cutter has been designing and manufacturing precision cutting tools since 1954. Specializing in end mills, cutting mills, and saws, the company is based in New York and manufactures its tools at facilities in Pennsylvania and Massachusetts. This allows the company control over production, from substrate to coating, which is essential for customers in a variety of industries, especially aerospace and automotive.

Two flutes offer better chip-carrying capacity than end mills with more flutes, enhancing the tool's ability to remove material Double-end square nose end mills create sharp, unrounded cuts and have cutting edges on both ends for longer tool life Stub length is used in applications with shallow depth of cut to increase the strength of the cutting edge and reduce the risk of breakage Titanium nitride (TiN) is a general-purpose coating that combines high-temperature resistance and increased hardness compared to uncoated end mills Carbide can run at higher speeds than high-speed or cobalt steel, resisting wear and high cutting temperatures

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